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DESCRIPTION
1
Identify and
describe various chamfering tools, techniques and profiles.
2
Demonstrate the safe
and effective cutting of common chamfers and stops with hand tools.
3
Demonstrate the safe
and effective cutting of common chamfers and stops with hand and power tools.
4
|
LEARNING
TASKS |
|
CONTENT |
|
1. Chamfers and stops |
|
•
Historic Profiles &
Periods •
Terminology (Quirk, Leaf,
Cyma, Bead, Roll, Nick, Etc) •
Layout Conventions &
Marking-up •
Stops •
‘Eased’ Arris / Round-over •
Jigs & Templates •
Cutting Chamfers with Hand
Tools (Planes, Chisels, Axes, Draw-knives, Shaves, Slickplane, Etc) •
Proportion & Aesthetics
of Embellishment •
Common Embellishments
(Pendants, Joist & Rafter Tails, Newel Posts, Etc) •
Cutting Chamfers with Power
Tools (Power Planes & Routers) |
Practical:
18
i)
Learners will demonstrate their
ability to layout and cut a variety of chamfers and stops on timbers using only
hand tools. This will be done safely and
precisely to within a 1/16th tolerance of predetermined lengths and
proportions.
19
ii)
Learners will demonstrate their
ability to layout and cut a variety of chamfer and stops on timbers using
portable power tools. This will be done
safely and precisely to within a 1/16th tolerance of predetermined
lengths and proportions. Appropriate PPE will be used at all times (no
exceptions). Note that learners will only demonstrate the use of tools that
they have been properly trained to use.
20
DESCRIPTION
21
Identify and
describe various planing tools and techniques used in timber framing.
22
Demonstrate the safe
and effective planning of timbers with hand tools.
23
Demonstrate the safe and effective planning
of timbers with power tools.
24
|
LEARNING
TASKS |
|
CONTENT |
|
1. Hand tool finishes and techniques |
|
•
Type & Orientation of
Grain •
Types of Hand Planes (Scrub
Planes, Jointers, Smoothing Planes, Etc) •
Hand Plane Selection •
Hand Planing Techniques •
Good Posture & Body
Mechanics for Hand Planing •
Tuning Hand Planes •
Hardwoods & Softwood •
Scrapers •
General Principles of Adzes
& Adzed Finishes •
General Principles of Axes
& Hewn Finishes |
|
2. Power tool finishes and techniques |
|
•
Type & Orientation of
Grain •
Types of Power Planes
(Standard 3” & 4”, Beam Planes, Etc) •
Power Plane Selection •
PPE •
Power Planing Techniques •
Safe Body Mechanics for
Planing •
Power Compass Planes •
Power Chamfering Planes •
Types of Sanders (Random
Orbit, Belt, Palm, Disc Grinder, Etc) •
Power Sander Selection •
Dust Control &
Ventilation •
Power Sander Techniques •
Sanding Consumables (Paper,
Backing-Pads, Etc) •
Wire / Nylon Wheel Power
Brushes •
Other Tools (Distressing
Tools for Producing ‘Hewn’ Finish) |
Theory:
54
i)
Learners will explain why
anyone in their right mind would possibly want to ruin an otherwise perfectly
good timber by distressing it with power-hewing tools to look like it had been
chewed by a pack of angry beavers.
55
Practical:
56
ii)
Learners will demonstrate one
safe and correct method for hand-planing 8ft long rough timbers smooth, to
within 1/16th tolerance of a finely scribed line running end to end,
and within 1/16th” of wind.
57
iii)
Learners will demonstrate one
safe and correct method for power-planing 8ft long rough timbers smooth, to
within 1/16th tolerance of a finely scribed line running end to end,
and within 1/16th” of wind.
58
iv)
In recognition of the fact that
some people (who may or may not be insane…but who are we to say) have appalling
taste, learners will demonstrate the practical application of a trained beaver
for the cutting of at least 2 ye-olde hewn surfaces on otherwise perfectly good
timbers, to within a 5 or 6” tolerance of a finely scribed line. Learners may
also blow-torch all surfaces and flog the timber ends with their belt if
desired. Correct PPE (blindfold and current tetanus shots) must be used at all
times.
59
DESCRIPTION
61
Identify and
describe the finishes and related tools that are commonly used in timber frame
construction.
62
Identify and describe the general
properties and appropriate applications of finishes that are commonly used in
timber frame construction.
63
Describe common work
sequences and processes for applying surface finishes to timbers.
64
Describe the tools
and equipment necessary to apply common surface finishes to timbers.
65
|
LEARNING
TASKS |
|
CONTENT |
|
1. Timber finishes |
|
•
The Chemistry of Timber
Moisture & Shrinkage •
Traditional Finishes ( •
Material Safety Data Sheets
(MSDS) •
Safety Equipment (Barrier
Creams, Respirators, Face Shields, Etc) •
Mediums (Liquid, Gel, Paste,
Etc) •
End-sealing Logs &
Timbers •
Sealants & Barriers •
Stains & Pigments •
Oils •
Paints •
Surface Finishes vs.
Penetrating Finishes •
Thinning Agents •
Chemical Preservatives
(Types, Limitations of Use, Current Legislation, Etc) •
Waxes •
Fire Protection / Fire
Retardant •
Anti-Sapstain Agents •
Anti-Fouling Agents •
Anti-Fungal Agents •
Sand-blasting & Blast
Medium (Ferrous & Non-Ferrous Grit, Hazards & PPE, Etc) •
Shot-blasting & Dry-Ice
Blasting Technology •
Protection of Adjacent
Surfaces & Materials •
Application Tools (Sprayers,
Squeegees, Sponges, Brushes, Etc) •
Reapplication and Repair of
Finishes •
Specifications &
Strategies for Final Finish (Post-Completion of Sub-trades, Etc) |
|
2. Common timber framing processes |
|
•
End-Sealing Logs, Timbers
& Joinery •
Shop Applications vs. Site
Applications •
Set-up & Timber
Preparation •
Ventilation & Dust
Management Techniques •
Drying (Heat & Humidity) •
Application Techniques |
|
3. Requirements for applying timber
finishes |
|
•
PPE •
Material Safety Data Sheets
(MSDS) •
Shop Space (Size, Layout,
Etc) •
Storage of Chemicals &
Rags •
Fire Prevention •
Moisture Content of Timbers •
Ventilation •
Humidity & Temperature
Control •
Dust Control •
Application Tools (Sprayers,
Squeegees, Sponges, Brushes, Rags & Cloths, Etc) •
Spontaneous Combustion
Hazards & Safe Rag Disposal •
Working on Site •
Working with Sand / Shot /
Ice Blasters |
Theory:
114
i)
Given a multiple choice test of
30 recall/recognition type questions about timber finishes, the learner will
answer all questions within 30 minutes and score a minimum of 70%, or 21
correct answers.
115
Practical:
116
ii)
Learners will safely and
correctly apply and end sealant to green logs or timbers to mitigate the
effects of shrinkage during drying.
117
iii)
Learners will safely and
correctly apply at least 3 different finishes to hardwood or softwood timbers
in a shop environment. Learners will demonstrate the correct use of appropriate
PPE at all times (no exceptions). This will include 1 each of the following:
118
a. Wax-based Sealer
119
b.
Natural Oil-based Finish
120
c. Timber Preservative
121
v)
Given 3 different selection
criterion for timber finishes (species of timber, area to be finished, building
environment, purpose of finish, aesthetic requirements, etc) learners will
identify an appropriate product and determine the following:
122
a.
Correct method of application
123
b.
Any associated hazards and
relevant MSDS
124
c.
Appropriate application tools
125
d.
PPE required for application
126
e.
Anticipated lifespan of finish
127
f. Any associated maintenance issues
128
g. Coverage, quantities and cost of finishes
PART
FOURTEEN – FINISHING TIMBERS
129
DESCRIPTION
130
Describe common work
sequences and processes for applying surface protection to timbers.
131
Describe the tools and equipment necessary
to apply common surface protection to timbers.
132
|
LEARNING
TASKS |
|
CONTENT |
|
1. Surface protection |
|
•
Protection of Individual
Timbers vs., Bundles •
Paper Wraps •
Plastic Wraps •
Bubble Wrap for Delicate
Items •
Jigs & Dispensers for
Wrappers •
Palletising •
Sun Stains & Prevention •
Snow & Ice Protection •
Controlling Mould &
Staining •
Controlling Insects •
Banding & Banding
Equipment •
Corner Protection •
Stickers & Cauls •
Labelling &
Identification •
Long-term Protection &
Storage Issues (Deformation, Deterioration of Timber, Insect Attack, Etc) |
Practical:
151
i)
Learners will demonstrate 3
different ways to effectively protect finished timbers from the effects of
water, sunlight and handling damage during storage and transport to site.
152